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IOPAK   >   IOPAK GCGA 500 HRP Volumetric Piston Filler

IOPAK GCGA 500 HRP Volumetric Piston Filler

$6,850.00 AUD, ex GST
2 in stock. Immediate dispatch from Melbourne, Australia.

This volumetric piston filler is a pneumatic bench-top unit designed for food manufacturers handling viscous products. It features a rotary valve system and mechanical positioning for accurate dosing of sauces, yoghurts, pastes, and creams. With a fill range of 30–500 mL and output of 12–20 units per minute, it suits small to medium batch production. The air-driven system eliminates electrical hazards and is appropriate for environments where hygiene and product handling safety are critical.

  • Designed for food-grade applications
  • Suitable for viscous food products
  • Fully pneumatic operation
  • Filling range of 30–500 mL
  • ±0.5% filling accuracy
  • 12–20 units per minute output (product dependent)
  • Air consumption of 95 L/min
  • Rotary valve design
  • Mechanical positioning system
  • Improved filling consistency and repeatability
  • No electric power required
  • Safer in moist or hazardous environments
  • Stainless steel contact parts
  • Stand-alone unit
  • Compact footprint
  • Vertical machine frame
  • Manual control for small batch runs
   

Machine

Rotary valve for thick and viscous products

The integrated rotary valve enables controlled filling of thick or particulate-laden food products such as sauces and pastes. This design helps maintain product integrity and flow, while minimizing clogging and maintaining fill accuracy. It is well-suited to production lines dealing with textured or dense mixtures.

Mechanical stop positioning system

To improve dosing repeatability, the filler uses a mechanical positioning mechanism that reduces cylinder inertia during operation. This system supports higher accuracy by limiting overshoot at the end of the fill stroke, helping maintain ±0.5% fill tolerance even in variable product conditions.

Pneumatic operation for hazard-sensitive environments

This filler operates entirely on compressed air, eliminating the need for electrical components. It is suitable for environments where moisture, cleaning protocols, or product volatility require non-electric machinery. The use of pneumatic actuation enhances safety while maintaining consistent performance.

Options

The GCGA 500 HRP can be fitted with the following optional features:

  • Hopper with level sensor
  • Foot pedal actuation kit
  • Jacketed hopper for heated products
  • Multi-shot filling control module
  • No-drip nozzle assembly
  • Quick-release valve fittings
  • Swivel base or mobile stand
  • Interchangeable piston cylinders (different volumes)
  • Anti-foam nozzle kit
 

Applications

The GCGA 500 HRP volumetric piston filler is suitable for accurate dosing of a range of viscous products. Applications include:

  • Sauce portioning
  • Yoghurt cup filling
  • Viscous cream dosing
  • Jam or fruit prep filling
  • Condiment bottle filling
  • Mayonnaise portion control
  • Dressing sachet filling
  • Pasty or puree filling
  • Thick soup filling
  • Ready meal tray filling
  • Bulk cream tub dosing
  • Catering pack portioning
  • Filling of small containers
  • Multi-flavour dosing lines
 

Specifications

Air
Air pressure0.3–0.5 MPa
Air supply95 L/min
Construction
Other constructionStainless steel
Product contact materialStainless steel
Construction, weights & dimensions
Height1470 mm
Length950 mm
Weight50 kg
Width560 mm
Filling
Capacity12–20 pcs/min
Filling accuracy±0.5%
Filling range30–500 ml
Power
Power supply110/220V 50/60HZ
Warranty & delivery
Lead timeIn stock and dispatched immediately
 

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