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IOPAK   >   IOPAK GCGA 1000 HRP Piston Filler

IOPAK GCGA 1000 HRP Piston Filler

$7,500.00 AUD, ex GST
2 in stock. Immediate dispatch from Melbourne, Australia.

This piston filler is designed for semi-automatic food filling applications where accuracy and hygiene are required. It features stainless steel product contact parts and a rotary valve to accommodate a wide range of viscosities including sauces, yoghurt, and pastes. Filling volume is adjustable between 100 and 1,000 ml with an accuracy of ±0.5%, operating at up to 18 fills per minute depending on product characteristics. Pneumatic (air-driven) operation avoids the need for electrical motors, making it suitable for wet or washdown environments. The mechanical positioning system provides repeatable accuracy and stability across production cycles. The unit is designed for benchtop or standalone use in batch filling workflows.

  • 100–1,000 ml adjustable fill volume
  • ±0.5% filling accuracy
  • 10–18 fills per minute (product-dependent)
  • Pneumatic (air-driven) operation
  • Rotary valve configuration
  • SUS316 stainless steel contact parts for hygiene
  • SUS304 stainless steel structural frame
  • Fully pneumatic – no electrical drive
  • Compact benchtop design
  • Mechanical positioning for stability
  • Suitable for low to high viscosity
  • Easy to clean and maintain
  • Simple manual fill volume adjustment
  • Cylinder control improves precision
  • Product path isolates air from food
  • Ideal for batch filling lines
  • Minimal moving parts reduce wear
   

Machine

Rotary valve configuration

The machine incorporates a rotary valve system that enables smooth control of product flow during filling cycles. This configuration supports a wide range of viscosities and helps maintain consistency between doses. It also prevents product leakage and reduces turbulence, especially in thick or particulate-rich foods.

Pneumatic drive and control

This filler is fully pneumatic, using compressed air to power all fill functions. The absence of electrical components allows the unit to be operated in wet or washdown environments. The cylinder’s mechanical positioning system stabilizes the piston motion, improving dosing accuracy and repeatability.

Food-grade stainless steel construction

All product contact components are manufactured from SUS316 stainless steel, selected for its corrosion resistance and food safety compliance. The remaining construction is SUS304, offering strength and ease of cleaning. These materials meet hygienic standards and allow for fast sanitation during changeovers.

Options

The piston filler can be fitted with the following optional features:

  • Alternate nozzle sizes for different containers
  • Drip-free nozzle upgrade
  • Foot pedal actuation switch
  • Hopper with level sensor
  • Heated hopper for temperature-sensitive fills
  • Stand frame with adjustable height
  • Two-head model for increased output
  • Bottle or container locator fixture
  • Air filter/regulator assembly
 

Applications

The GCGA 1000 HRP piston filler is suitable for a wide range of food filling applications including:

  • Sauce portioning
  • Yoghurt cup filling
  • Syrup bottle filling
  • Jam and fruit paste dosing
  • Mayonnaise and dressing fills
  • Honey dispensing
  • Tomato paste filling
  • Custard portion filling
  • Ketchup and condiments
  • Mustard dosing
  • Dessert paste filling
  • Food-grade oils
  • Tray pack sauce filling
  • Small tub product filling
 

Specifications

Air
Air pressure0.3–0.5 MPa
Construction
Other partsSUS304 stainless steel
Product contact materialSUS316 stainless steel
Filling
Capacity10–18 fills/min
Filling accuracy±0.5%
Filling range100–1,000 ml
Power
Power supply110/220V 50/60Hz
Warranty & delivery
Lead timeIn stock and dispatched immediately
 

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