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Tosei Dumpling Production Line A-16NAL

Fully Automated Dumpling Production Line
This comprehensive dumpling production line combines advanced equipment for seamless automation, efficient operation, and consistent product quality. Perfect for high-volume production in commercial kitchens and food manufacturing facilities.

Line Components

1. Tohsei Fully Automatic Dumpling Former
- Designed for precision dumpling forming with consistent size and shape.
- Compact and user-friendly design.

2. Control Panel
- Intuitive interface with control switches for ease of operation.

3. Yutaka Dough Rollers (Model UT-40) x2

Specifications:
- Roll Width: 230mm (customizable up to 600mm).
- Roll Diameter: 240mm to 290mm.
- Material: Hard chrome-plated rolls for durability and consistent performance.
- Power: 2.75kW–3.5kW with inverter control.

Features:
- Independent hollow motors for each roll.
- Satin roll options for improved dough elasticity.
- Flip-up conveyor system for easy cleaning.

4. Inclined Conveyor
- Material: Food-safe conveyor belts.
- Flip-up pulley system for maintenance convenience.

5. Dough Folding/Cutting Machine (Model UT-60)

Specifications:
- Maximum 60 cuts/min.
- Roll Width: 180mm–600mm.
- Power: 2.43kW–3.99kW with inverter control.

Features:
- Accurate dough metering with ±3g error.
- Easy-to-remove cutting blade for quick adjustments.
- Optional add-ons: starch spreader, ball-making device, and hand massage equipment.

6. Conveyor System
- Food-safe, antibacterial belts with adjustable speeds for smooth material transfer.

7. Tohsei Remaining Dough Recirculating Machine (Model DSR-16GNL)
- Ensures zero waste by collecting and reprocessing remaining dough into the system.

Technical Highlights

Electrical Requirements: 3 Phase, 415V, 50Hz, 10A.
Safety Features:
- Safety covers and limit switches on hazardous areas for operator protection.
- Maintenance-friendly design with chainless motor configuration.

Dimensions
- Yutaka UT-40: 3080L x 1331.5W x 1295H mm.
- Yutaka UT-60: 1723L x 780W x 1365H mm.

Key Advantages
- Efficiency: High-speed production with reduced waste and minimal manual intervention.
- Versatility: Accommodates a wide range of dumpling sizes, shapes, and dough types.
- Hygiene: Easy-to-clean components with food-safe materials for maximum sanitation.
- Durability: High-quality stainless steel construction ensures long-lasting performance.

Applications
Ideal for producing dumplings, gyoza, potstickers, and similar products for restaurants, catering services, and food processing plants.
... 
Model A-16NAL
Size/Capacity Details to follow.
Stock number COMP24582S
Serial number 1497107
Condition Used
Year of manufacture 2021
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THE PPN ADVANTAGE

Fully serviced

Production ready

Backed by warranty

We supply our used machinery fully serviced, production ready and backed by warranty. This is included in our initial quotation.

THE PPN ADVANTAGE

Fully serviced

Production ready

Backed by warranty

We supply our used machinery fully serviced, production ready and backed by warranty. This is included in our initial quotation.

Every piece of equipment is put under a demanding inspection before delivery. Our inspection covers mechanical, electrical, pneumatic, and cosmetic checkpoints.
The unit is fully serviced to meet high mechanical, electrical, pneumatic, and cosmetic standards. Missing or damaged components are repaired or replaced.
Used machinery is backed by a standard 3-month warranty.

Terms and Conditions:
  • Warranty includes mechanical and electrical parts, but excludes electronic parts (for example, touch screens, servo drives and PLCs).
Our machinery is delivered compliant with the Australian AS 4024 Safety of Machinery Standards. Our engineering team is experienced in assessing machine safety and bringing machinery in line with AS 4024 by installing guards, ergonomic features and safety features like emergency stop controls.

done Comprehensive safety assessment
done Guards
done Ergonomic features
done Safety features
done Safety risk assessment document
Our machinery is delivered fully compliant with AS/NZS 3000 electrical standards.
Provide your product and our engineers will conduct a free trial run of your product. You can either be present, or we can send you video of the trial.

Terms and Conditions:
  • While this trial run is free of charge, any modifications or change parts are billable.
  • Trial runs must be booked in advance.
You are welcome to trial a machine in your plant for 2 weeks (you will be required to pay for transport of the machine and a refundable holding deposit).

Terms and Conditions:
  • Trial of machinery is subject to Process Plant Network confirming the machine is suitable for your product.
  • Get your product to market with minimal upfront investment.
  • Pay off the machinery with the revenue it generates.
  • Rentals are 100% tax deductible and not listed as an asset on your company’s asset register.
  • Minimise risk. It’s no secret that new product failure rates in the grocery sector are extremely high. With Rent to Buy, companies will not be left with paying off idle machinery assets if a project proves to be unsuccessful.
How it works:
  • Available for single machines or complete turnkey systems
  • Start producing immediately with a small down-payment of 2 months rental
  • 6 to 18 month rental periods available
At the end of the rental period:
  • Buy the machine outright, deducting 50% of the rental you’ve already paid from the price of the machinery; or,
  • Keep renting the machinery; or,
  • Return the machinery with no more to pay.
Free comprehensive summary quote including scale engineering drawing
Factory acceptance testing

See your machinery running your product and/or packaging in our shop before it is delivered to your plant. You can be confident your machinery will be production ready after installation.

Complete line running in our engineering shop

This allows you to see your system running and make those final critical changes that often make all the difference.

We commission your system plug-n-play, production ready

Our engineers are able to design your system to fit the floorplan of your plant, then build, configure and test it in our shop before delivering it plug-n-play on arrival.

Training

Our engineers can train your staff in our shop, or we can arrange on-site commissioning and training (at additional cost).

Engineering and Integration Services
  • Complete turnkey process, packaging and end of line solutions
  • Automation and robotics
  • Robotic pick and place, palletisers and cells
  • PLC programming and motion control
  • Scope development, concept development and proof of concept
  • Project planning and management
  • Full engineering drawings, wiring diagrams and line controls
  • Complete trial runs
  • Factory acceptance testing (FAT)
  • On-site commissioning and training
  • Modification or upgrade of existing line
  • Retrofitting, customisation and custom change parts
  • Configure and set to size
  • Safety wiring and interlocks to Category 4
  • Guarding and ergonomic and safety features
  • Safety risk assessments and documentation
  • Servicing machinery

Rent to Buy

  • Get your product to market with minimal upfront investment.
  • Pay off the machinery with the revenue it generates.
  • Rentals are 100% tax deductible and not listed as an asset on your company’s asset register.
  • Minimise risk. It’s no secret that new product failure rates in the grocery sector are extremely high. With Rent to Buy, companies will not be left with paying off idle machinery assets if a project proves to be unsuccessful.
How it works:
  • Available for single machines or complete turnkey systems
  • Start producing immediately with a small down-payment of 2 months rental
  • 6 to 18 month rental periods available
At the end of the rental period:
  • Buy the machine outright, deducting 50% of the rental you’ve already paid from the price of the machinery; or,
  • Keep renting the machinery; or,
  • Return the machinery with no more to pay.

We provide export crating, container loading and overseas freight services at additional cost.

For loose container load (LCL), we arrange an export crate using treated wood according to the machine size (to protect the machine from damage during transport) and crate the machine at our warehouse.

For full container load (FCL), we bring the empty container, load the equipment, and lash/secure them inside the container at our warehouse. We can then arrange either seafreight or airfreight to the customer's nominated destination sea/airports.

We usually arrange on the CFR (Cost and Freight) basis as per Incoterms.

Marine insurance, applicable local duties/taxes, custom clearance and delivery to customer's site in their destination country are to the customer's account.

We regularly provide this service for customers in New Zealand, the United Kingdom, the USA and Asia.

Why leading manufacturers choose us for their projects

Free comprehensive summary quote including scale engineering drawing

We will design a complete system based on your product, floor plan, budget and time frame. Our proposals include a summary quote and a scale engineering drawing.

We commission your system plug-n-play and production ready

Our engineers are able to design your system to fit the floorplan of your plant, then build, configure and test it in our shop before delivering it plug-n-play on arrival.

Factory acceptance testing

See your complete line running your product and/or packaging in our shop before it is delivered to your plant. This allows you to make those final critical changes that often make all the difference. You can be confident your machinery will be production ready after installation.

Training

Our engineers can train your staff in our shop, or we can provide on-site commissioning and training.