APV Homogeniser GAULIN 90-3.0P
The unhomogenized product enters the valve area at high pressure and low velocity. As the product enters the adjustable, close clearance area between the valve and seat, there is a rapid increase in velocity with a corresponding decrease in pressure. The intense energy release causes turbulence and localized pressure differences, which will tear apart the particles. The homogenized product impinges on the impact ring and exits at a pressure sufficient for movement to the next processing stage.
THE GAULIN MONO-BLOCK DESIGN
The Gaulin cylinder block for sanitary applications provides an in-line flow pattern and minimizes the number of sealed areas. Top and front caps improve accessibility and simplify maintenance. Poppet valves for low-viscosity, moderately abrasive products, like ice cream mixes and dairy products, vegetable oils, and silicone emulsions.
Ball valves, designed for high-viscosity, abrasive products including peanut butter, evaporated milk, wax emulsions lubricants and pigments. Aseptic Double-Packed Cylinders, engineered for aseptic processing and can also provide containment of fugitive emissions (compounds that are pathogenic, toxic, and radioactive flammable).
Applications
DAIRY PRODUCTS
Extended shelf stability, improved smoothness and body.
• Milk • Desserts
• Ice cream • Sour cream
• Cream • Cheeses
• Yogurt • Condensed milk
FOODS AND BEVERAGES
Improved viscosity control and shelf stability, reduced ingredient cost.
• Fat substitutes • Baby foods
• Dressings • Vegetable juices
• Liqueurs • Tomato products
• Peanut butter • Reduced fat products
• Flavors and fragrances • Infant formulas
• Fruit juices • Juice concentrates
• Sauces • Egg products
• Beverage emulsions • Nutritional supplements
HEALTHCARE AND COSMETICS
Smoother textures, better dispersion of thickeners, enhanced color, increased
gloss, better application.
• Hair products • Lotions
• Conditioners • Nail polishes
• Skin creams • Shampoos
• Lipsticks • Liposome emulsions
CHEMICALS
Particle size and viscosity control, enhanced color, uniformity of application,
and improved stability.
• Disinfectants • Insecticides
• Silicone emulsions • Lubricants
• Latex • Pigment dispersions
• Emulsifiers • Specialty paints and coatings
• Wax emulsions • Resins/rosins
• Viscosity index improvements • Inks
BIOTECHNOLOGY
Cell disruption for harvesting high yields of intracellular products.
• Bacteria (E-Coli)
• Proteins
• Yeast (Cerevisiae)
• Algae
• Enzymes
PHARMACEUTICALS
Stability, uniformity, narrow particle size distribution, enhanced texture.
• Antibiotics • Creams
• Ointments • Liposomes
• Veterinarial preparations • Antacids
• Intravenous emulsions • Tablet coatings
• Nutritional supplements
- Electrical supply: 3~
- Threaded connectors ID: 70mm ( 728.50mm off ground)
- Capacity: ~10000 L/H
- Pressure: 200 bar
- YOM: 2003
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Model
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GAULIN 90-3.0P
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Size/Capacity
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Capacity: ~10000 L/H
Pressure: 200 bar
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Overall dimensions
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Length: 2600 mm Width: 1400 mm Height: 1600 mm
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Stock number
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HOMO21877S
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Serial number
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1-03.467
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Condition
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Used
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Resources
Fully serviced
Production ready
Backed by warranty
We supply our used machinery fully serviced, production ready and backed by warranty. This is included in our initial quotation.
check_circle Meticulous 97-point inspection
Every piece of equipment is put under a demanding inspection before delivery. Our inspection covers mechanical, electrical, pneumatic, and cosmetic checkpoints.
check_circle Fully serviced
The unit is fully serviced to meet high mechanical, electrical, pneumatic, and cosmetic standards. Missing or damaged components are repaired or replaced.
check_circle Warranty
Used machinery is backed by a standard 3-month warranty.
Terms and Conditions:
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Warranty includes mechanical and electrical parts, but excludes electronic parts (for example, touch screens, servo drives and PLCs).
check_circle Australian safety standards compliant
Our machinery is delivered compliant with the Australian AS 4024 Safety of Machinery Standards. Our engineering team is experienced in assessing machine safety and bringing machinery in line with AS 4024 by installing guards, ergonomic features and safety features like emergency stop controls.
done Comprehensive safety assessment
done Guards
done Ergonomic features
done Safety features
done Safety risk assessment document
check_circle Australian electrical standards compliant
Our machinery is delivered fully compliant with AS/NZS 3000 electrical standards.
check_circle Trial run your product in our engineering shop
Provide your product and our engineers will conduct a free trial run of your product. You can either be present, or we can send you video of the trial.
Terms and Conditions:
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While this trial run is free of charge, any modifications or change parts are billable.
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Trial runs must be booked in advance.
check_circle Trial a machine for 2 weeks in your plant
You are welcome to trial a machine in your plant for 2 weeks (you will be required to pay for transport of the machine and a refundable holding deposit).
Terms and Conditions:
-
Trial of machinery is subject to Process Plant Network confirming the machine is suitable for your product.
check_circle Free training in our engineering shop
check_circle Rent to buy options
- Get your product to market with minimal upfront investment.
- Pay off the machinery with the revenue it generates.
- Rentals are 100% tax deductible and not listed as an asset on your company’s asset register.
- Minimise risk. It’s no secret that new product failure rates in the grocery sector are extremely high. With Rent to Buy, companies will not be left with paying off idle machinery assets if a project proves to be unsuccessful.
How it works:
- Available for single machines or complete turnkey systems
- Start producing immediately with a small down-payment of 2 months rental
- 6 to 18 month rental periods available
At the end of the rental period:
- Buy the machine outright, deducting 50% of the rental you’ve already paid from the price of the machinery; or,
- Keep renting the machinery; or,
- Return the machinery with no more to pay.
Free comprehensive summary quote including scale engineering drawing
Factory acceptance testing
See your machinery running your product and/or packaging in our shop before it is delivered to your plant. You can be confident your machinery will be production ready after installation.
Complete line running in our engineering shop
This allows you to see your system running and make those final critical changes that often make all the difference.
We commission your system plug-n-play, production ready
Our engineers are able to design your system to fit the floorplan of your plant, then build, configure and test it in our shop before delivering it plug-n-play on arrival.
Training
Our engineers can train your staff in our shop, or we can arrange on-site commissioning and training (at additional cost).
Engineering and Integration Services
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Complete turnkey process, packaging and end of line solutions
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Automation and robotics
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Robotic pick and place, palletisers and cells
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PLC programming and motion control
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Scope development, concept development and proof of concept
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Project planning and management
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Full engineering drawings, wiring diagrams and line controls
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Complete trial runs
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Factory acceptance testing (FAT)
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On-site commissioning and training
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Modification or upgrade of existing line
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Retrofitting, customisation and custom change parts
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Configure and set to size
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Safety wiring and interlocks to Category 4
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Guarding and ergonomic and safety features
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Safety risk assessments and documentation
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Servicing machinery
Rent to Buy
- Get your product to market with minimal upfront investment.
- Pay off the machinery with the revenue it generates.
- Rentals are 100% tax deductible and not listed as an asset on your company’s asset register.
- Minimise risk. It’s no secret that new product failure rates in the grocery sector are extremely high. With Rent to Buy, companies will not be left with paying off idle machinery assets if a project proves to be unsuccessful.
How it works:
- Available for single machines or complete turnkey systems
- Start producing immediately with a small down-payment of 2 months rental
- 6 to 18 month rental periods available
At the end of the rental period:
- Buy the machine outright, deducting 50% of the rental you’ve already paid from the price of the machinery; or,
- Keep renting the machinery; or,
- Return the machinery with no more to pay.
We provide export crating, container loading and overseas freight services at additional cost.
For loose container load (LCL), we arrange an export crate using treated wood according to the machine size (to protect the machine from damage during transport) and crate the machine at our warehouse.
For full container load (FCL), we bring the empty container, load the equipment, and lash/secure them inside the container at our warehouse. We can then arrange either seafreight or airfreight to the customer's nominated destination sea/airports.
We usually arrange on the CFR (Cost and Freight) basis as per Incoterms.
Marine insurance, applicable local duties/taxes, custom clearance and delivery to customer's site in their destination country are to the customer's account.
We regularly provide this service for customers in New Zealand, the United Kingdom, the USA and Asia.
