New and used food processing, packaging & materials handling machinery
+61 3 9791 7011
Cookers/Fryers   >   IOPAK Cooking/Mixing Line (1000 L Cooker, In-Line Mill, Pump etc) 1000 Cooksys
Get a quote Ask a question

IOPAK Cooking/Mixing Line (1000 L Cooker, In-Line Mill, Pump etc) 1000 Cooksys

PROCESS PLANT NETWORK is justly proud of their new IOPAK, fully stainless steel constructed jacketed Cooksys 1000 Duo cooker/kettle system, which can be used for cooking or cooling.

This system could be used for mayonnaise, sauces, creams & lotions.

Kettles come in sizes 250L, 500L, 1000L & 2000L. All are fitted with steam dimple jackets and there are two variations of cookers.

One type has a single action scraper agitator/mixer arm whilst the other has a contra rotating mechanism. Let us know your preference.

This system comprises of the following components:
2 x IOPAK 1,000L JACKETED COOKER/KETTLES WITH CONTRA-ROTATING MIXERS

Each 1000L cooker/kettle is fitted with a contra-rotating scrape surface mixing arm.
They feature 2 x half moon hinged lids for food hygiene.

The interior of the vessel has a domed base and is fitted with a 3" product outlet including an air actuated discharge valve.

A swept surface (Teflon tipped) stirrer is top and bottom bearing supported and direct driven by a 3kW, 29rpm, 415V AC, Three Phase gear motor.

An additional contra - rotating centrally mounted agitator is fitted with a 0.75kW, 49 rpm gearmotor.

Teflon scrapers can be easily changed by removing a simple hook arrangement
A digital (- 20 to 150 deg C ) temperature indicator indicates the temperature of the tank contents.

Design Pressure (WP) : 300 KPa
Test Pressure (HTP) : 450 KPa
Design Temperature (DT):135 deg C (max 150 deg C)
Code: AS1210 Class 3
VWA: V0420425

Internal Diameter - 1300 mm
Internal Depth - 1000mm
Outer Diameter - 1450mm
Lid height above floor - 1650mm
Outlet Height above floor - 560mm
Overall Height - 2500mm

Jacket inlet & outlet ports: 25mm diameter
Material of Construction - 316 s/s (inner) 304 s/s (outer)
Wall Thickness: 4mm inside wall, 2mm jacketed wall

2) IOPAK 2" ROTARY LOBE PUMP
This BRAND NEW rotary lobe pump comes with an ABB motor.

The specification of the pump is as follows:
Contact material SUS316
Flow: 5600 - 11,000 litres / hr. (subject to product and head)
Pressure: 5 Bar
Power: 5.5kW
Speed: 500RPM

[ABB Motor - IEC34-1]
Size: 5.5kW
Voltage: 415V
Amp: 12.1A
Frequency: 50Hz
Other: IP55 Rated, 52.5Nm
This model comes with a stainless steel shrouding and a speed controller (inverter)
Price for brand new stainless steel shrouded pump (ordered separately if you wish to buy only the pump)

3) IOPAK INLINE EMULSIFIER
IOPAK TRS1 Series. Model TRS/165-7.5 H In Line High Shear Dispersion Emulsifier
This is a brand new fully stainless steel toothed colloid mill/emulsifier.

It has a high shear dispersing action and is used for the continuous production or closed circuit treatment of fine material.Typical products to be emulsified, might include: Mayonnaises, sauces, emulsions, lotions, creams, purees etc
RS/165-7.5 H
Capacity RS/165-7.5 H: Max 8 Cub M/Hr (Water - conditions may vary)
Pump suction pressure is less than 0.2Mpa

STATOR DIMENSIONS
Inner Diameter: 120mm
Outer Diameter: 155mm
Gap between teeth (Inner) 4mm
Gap between teeth (Outer) 4m
Tooth width (Inner) 8mm
Tooth width: Thickness (Outer) 11mm

ROTOR DIMENSIONS
Inner Diameter: 95mm
Outer Diameter: 135mm
Gap between teeth (Inner) 4mm
Gap between teeth (Outer) 4m
Tooth width (Inner) 9mm
Tooth width thickness (Outer) 14mm

This unit is fully stainless steel constructed and is fitted with 35mm
"Triclover" type inlet and outlet ports, in addition to a drain port
terminating with a manually operated butterfly valve at the base of the
head.

Mounted on castors
Max discharge pressure is 0.2 MPA.

Drive Source - 7.5KW, 2920, 415V AC, Three Phase, TEFC Electric Motor
direct coupled to the head. The motor is not flame proof.

Machine features:
sturdy and light weight to manoeuvre into working position
easy to operate and maintain
combined technology of pulverisation, dispersion, emulsification and
homogenisation
low noise emission and stable whilst in use
mounted on castors.

2. Applications
This emulsifier can be used in various industries, such as:
Pharmaceutical (lotions and creams)
Chemical (paints)
Food and beverage (purees, mayonnaise, sauces, juices)
for the following types of product contents:
Solids and liquids

This emulsifier is excellent for the emulsification of products with a high
viscosity and liquids in suspension, with a high level of solids.
Liquids and oils
This emulsifier is excellent for the emulsification of products with oil and
water separation.
Gas, liquids and solids
Platform with Stairs on Skid (Two Systems on One Skid)
Electric Controls and Safety (For Two Systems)
Piping and Valves (For Two Systems)
Steam Piping and Valves – For Two Systems
(On/Off Valve for Vertical Jacket, Modulating Valve for Base Jacket)
* Excludes pressure reduction valve

WHY A DIMPLE JACKET?
The Dimple Jacket increases output by:
- Improved plant utilisation
- Reduced process cycle time
- Protecting heat sensitive products
- Better temperature control and response
- No corrosion of stainless steel jacket, ensuring longer plant life
... 
Model 1000 Cooksys
Size/Capacity Product dependent. Kettle size 1,000L
Stock number COOK15542G
Serial number G
Condition Brand New
Get an instant quote
Ask a question about this item
Join our email list
We'll keep you up to date with our latest machinery acquisitions. Unsubscribe at any time.

THE PPN ADVANTAGE

Fully serviced

Production ready

Backed by warranty

We supply our used machinery fully serviced, production ready and backed by warranty. This is included in our initial quotation.

THE PPN ADVANTAGE

Fully serviced

Production ready

Backed by warranty

We supply our used machinery fully serviced, production ready and backed by warranty. This is included in our initial quotation.

Every piece of equipment is put under a demanding inspection before delivery. Our inspection covers mechanical, electrical, pneumatic, and cosmetic checkpoints.
The unit is fully serviced to meet high mechanical, electrical, pneumatic, and cosmetic standards. Missing or damaged components are repaired or replaced.
Used machinery is backed by a standard 3-month warranty.

Terms and Conditions:
  • Warranty includes mechanical and electrical parts, but excludes electronic parts (for example, touch screens, servo drives and PLCs).
Our machinery is delivered compliant with the Australian AS 4024 Safety of Machinery Standards. Our engineering team is experienced in assessing machine safety and bringing machinery in line with AS 4024 by installing guards, ergonomic features and safety features like emergency stop controls.

done Comprehensive safety assessment
done Guards
done Ergonomic features
done Safety features
done Safety risk assessment document
Our machinery is delivered fully compliant with AS/NZS 3000 electrical standards.
Provide your product and our engineers will conduct a free trial run of your product. You can either be present, or we can send you video of the trial.

Terms and Conditions:
  • While this trial run is free of charge, any modifications or change parts are billable.
  • Trial runs must be booked in advance.
You are welcome to trial a machine in your plant for 2 weeks (you will be required to pay for transport of the machine and a refundable holding deposit).

Terms and Conditions:
  • Trial of machinery is subject to Process Plant Network confirming the machine is suitable for your product.
  • Get your product to market with minimal upfront investment.
  • Pay off the machinery with the revenue it generates.
  • Rentals are 100% tax deductible and not listed as an asset on your company’s asset register.
  • Minimise risk. It’s no secret that new product failure rates in the grocery sector are extremely high. With Rent to Buy, companies will not be left with paying off idle machinery assets if a project proves to be unsuccessful.
How it works:
  • Available for single machines or complete turnkey systems
  • Start producing immediately with a small down-payment of 2 months rental
  • 6 to 18 month rental periods available
At the end of the rental period:
  • Buy the machine outright, deducting 50% of the rental you’ve already paid from the price of the machinery; or,
  • Keep renting the machinery; or,
  • Return the machinery with no more to pay.
Free comprehensive summary quote including scale engineering drawing
Factory acceptance testing

See your machinery running your product and/or packaging in our shop before it is delivered to your plant. You can be confident your machinery will be production ready after installation.

Complete line running in our engineering shop

This allows you to see your system running and make those final critical changes that often make all the difference.

We commission your system plug-n-play, production ready

Our engineers are able to design your system to fit the floorplan of your plant, then build, configure and test it in our shop before delivering it plug-n-play on arrival.

Training

Our engineers can train your staff in our shop, or we can arrange on-site commissioning and training (at additional cost).

Engineering and Integration Services
  • Complete turnkey process, packaging and end of line solutions
  • Automation and robotics
  • Robotic pick and place, palletisers and cells
  • PLC programming and motion control
  • Scope development, concept development and proof of concept
  • Project planning and management
  • Full engineering drawings, wiring diagrams and line controls
  • Complete trial runs
  • Factory acceptance testing (FAT)
  • On-site commissioning and training
  • Modification or upgrade of existing line
  • Retrofitting, customisation and custom change parts
  • Configure and set to size
  • Safety wiring and interlocks to Category 4
  • Guarding and ergonomic and safety features
  • Safety risk assessments and documentation
  • Servicing machinery

Rent to Buy

  • Get your product to market with minimal upfront investment.
  • Pay off the machinery with the revenue it generates.
  • Rentals are 100% tax deductible and not listed as an asset on your company’s asset register.
  • Minimise risk. It’s no secret that new product failure rates in the grocery sector are extremely high. With Rent to Buy, companies will not be left with paying off idle machinery assets if a project proves to be unsuccessful.
How it works:
  • Available for single machines or complete turnkey systems
  • Start producing immediately with a small down-payment of 2 months rental
  • 6 to 18 month rental periods available
At the end of the rental period:
  • Buy the machine outright, deducting 50% of the rental you’ve already paid from the price of the machinery; or,
  • Keep renting the machinery; or,
  • Return the machinery with no more to pay.

We provide export crating, container loading and overseas freight services at additional cost.

For loose container load (LCL), we arrange an export crate using treated wood according to the machine size (to protect the machine from damage during transport) and crate the machine at our warehouse.

For full container load (FCL), we bring the empty container, load the equipment, and lash/secure them inside the container at our warehouse. We can then arrange either seafreight or airfreight to the customer's nominated destination sea/airports.

We usually arrange on the CFR (Cost and Freight) basis as per Incoterms.

Marine insurance, applicable local duties/taxes, custom clearance and delivery to customer's site in their destination country are to the customer's account.

We regularly provide this service for customers in New Zealand, the United Kingdom, the USA and Asia.

Why leading manufacturers choose us for their projects

Free comprehensive summary quote including scale engineering drawing

We will design a complete system based on your product, floor plan, budget and time frame. Our proposals include a summary quote and a scale engineering drawing.

We commission your system plug-n-play and production ready

Our engineers are able to design your system to fit the floorplan of your plant, then build, configure and test it in our shop before delivering it plug-n-play on arrival.

Factory acceptance testing

See your complete line running your product and/or packaging in our shop before it is delivered to your plant. This allows you to make those final critical changes that often make all the difference. You can be confident your machinery will be production ready after installation.

Training

Our engineers can train your staff in our shop, or we can provide on-site commissioning and training.