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IOPAK Multi-purpose blending & emulsifying plant EMULSYS 1000

Multi-purpose blending & emulsifying plant
The IOPAK Emulsys 1000 multi-purpose system is designed for blending and emulsifying.

It makes exceptional mayonnaise, sauces, dressings, lotions and creams.

Most of you know that oil and water do not mix, so this type of system is used when you wish to mix two or more components (most often oil and/or water based) to obtain the finest possible droplet size.

This is achieved by means of the rotor-stator 3 stage colloid mill which uses expansion, shearing and high turbulence to create the fast transfer of emulsified molecules onto newly formed surfaces.


The IOPAK Emulsys 1000 described here is a standard plant which consists of a completely integrated unit, however we can supply one more specifically designed for your products (see optional extras)
What does it consist of?
- Conical blending hopper or tank with contra- rotating, side scraping arms. Speed variation allows for start-up load and the first stage of blending. (1000 Lt)
- Tri -Lobe pump (This pumps product to the emulsifier (a 3-way diversion valve enables product to be recirculated back into the blending hopper or directly to the holding tank prior to filling.
- -Colloid mill. This is fitted with three sets of stators, rotors (or impellers) and chambers.
- Simple s/s touch screen control panel ( new models only)
- Skid (SUS 304). Machines all mounted on single base for ease of transport
- -Assorted s/s piping and valves relevant to skid mounted plant. Extra pipework and valves not included.

FEATURES & BENEFITS
- Steep conical mixing vessel allows for efficient mix and drainage
- Multi - purpose blending unit can be used to obtain a simple blend by using only the conical mixing vessel with variable speed stirring arms. Product can thus be pumped directly into the storage tank, bypassing the emulsifying section.
- Variable speed servo-drives on stirrers and pumps enable the unit to restart on a full load should there be a power failure or production glitch.
- Simple easily-cleaned transportable unit can be moved to different locations.
- Use the complete unit including the 3 stage colloid mill to achieve a more complex glossy mayonnaise or cream.
- 3-stage, in-line colloid mill( fitted with a 15kW motor) emulsifies very swiftly and efficiently
- Simple, user- friendly touch screen ( included in options only, otherwise mechanical controls on panel)
- Full SUS 304 construction of all items including the skid. (except motors )
- System cleaned in line or easily demountable.
- 4” (100mm nominal) bottom outlet pneumatic ball valve(ball, plug or butterfly type can be fitted)
- Three –way diversion valve allows you to choose the type of cycle or process you prefer.
SPECIFICATIONS:
Effective Volume: 1000L
Total Volume: 1430 Lt
Material: SUS 304. Thickness 4 mm
Mixing Vessel – 80 degree angled cone
Contra- Rotating Mixer: 15kW – 49 rpm
Scrape Sided Mixer: 3 Kw- 29rpm
4 inch pneumatically controlled ball valve – Triclover Fitting
Two off 31mm¸ CIP Balls (cleaning in place)
One off 38 mm Water Inlet
This unit includes 2 lids, 2 safety grids and 4 legs
- - Electrical Control Box, 3 x Inverters, ON/OFF Buttons, Safety Interlock
- OPTIONS:
- Different size/capacity unit specifically designed for your needs
- Auto oil bleed-in/controlled pump rate
- Jacketed vessel for heating or cooling
- Direct steam injection
- Hopper on load cells
- Touch screen recipe control.
- Gull Wing Lobe pump for chunky products
- SUS 316 construction instead of SUS 304
- 4” (100mm nominal) bottom outlet pneumatic valve(ball, plug or butterfly type can be fitted)
-
Model EMULSYS 1000
Size/Capacity - Effective Volume: 1,000 Lt
- Total Volume: 1,430 Lt
Overall dimensions Length: 1500 mm   Width: 2300 mm   Height: 3340 mm   
Stock number COMP14460G
Serial number G
Condition Brand New

THE PPN ADVANTAGE

Fully serviced

Production ready

Backed by warranty

We supply our used machinery fully serviced, production ready and backed by warranty. This is included in our initial quotation.

Every piece of equipment is put under a demanding inspection before delivery. Our inspection covers mechanical, electrical, pneumatic, and cosmetic checkpoints.
The unit is fully serviced to meet high mechanical, electrical, pneumatic, and cosmetic standards. Missing or damaged components are repaired or replaced.
Used machinery is backed by a standard 3-month warranty.

Terms and Conditions:
  • Warranty includes mechanical and electrical parts, but excludes electronic parts (for example, touch screens, servo drives and PLCs).
Our machinery is delivered compliant with the Australian AS 4024 Safety of Machinery Standards. Our engineering team is experienced in assessing machine safety and bringing machinery in line with AS 4024 by installing guards, ergonomic features and safety features like emergency stop controls.

done Comprehensive safety assessment
done Guards
done Ergonomic features
done Safety features
done Safety risk assessment document
Our machinery is delivered fully compliant with AS/NZS 3000 electrical standards.
Provide your product and our engineers will conduct a free trial run of your product. You can either be present, or we can send you video of the trial.

Terms and Conditions:
  • While this trial run is free of charge, any modifications or change parts are billable.
  • Trial runs must be booked in advance.
You are welcome to trial a machine in your plant for 2 weeks (you will be required to pay for transport of the machine and a refundable holding deposit).

Terms and Conditions:
  • Trial of machinery is subject to Process Plant Network confirming the machine is suitable for your product.
  • Get your product to market with minimal upfront investment.
  • Pay off the machinery with the revenue it generates.
  • Rentals are 100% tax deductible and not listed as an asset on your company’s asset register.
  • Minimise risk. It’s no secret that new product failure rates in the grocery sector are extremely high. With Rent to Buy, companies will not be left with paying off idle machinery assets if a project proves to be unsuccessful.
How it works:
  • Available for single machines or complete turnkey systems
  • Start producing immediately with a small down-payment of 2 months rental
  • 6 to 18 month rental periods available
At the end of the rental period:
  • Buy the machine outright, deducting 50% of the rental you’ve already paid from the price of the machinery; or,
  • Keep renting the machinery; or,
  • Return the machinery with no more to pay.
Free comprehensive summary quote including scale engineering drawing
Factory acceptance testing

See your machinery running your product and/or packaging in our shop before it is delivered to your plant. You can be confident your machinery will be production ready after installation.

Complete line running in our engineering shop

This allows you to see your system running and make those final critical changes that often make all the difference.

We commission your system plug-n-play, production ready

Our engineers are able to design your system to fit the floorplan of your plant, then build, configure and test it in our shop before delivering it plug-n-play on arrival.

Training

Our engineers can train your staff in our shop, or we can arrange on-site commissioning and training (at additional cost).

Engineering and Integration Services
  • Complete turnkey process, packaging and end of line solutions
  • Automation and robotics
  • Robotic pick and place, palletisers and cells
  • PLC programming and motion control
  • Scope development, concept development and proof of concept
  • Project planning and management
  • Full engineering drawings, wiring diagrams and line controls
  • Complete trial runs
  • Factory acceptance testing (FAT)
  • On-site commissioning and training
  • Modification or upgrade of existing line
  • Retrofitting, customisation and custom change parts
  • Configure and set to size
  • Safety wiring and interlocks to Category 4
  • Guarding and ergonomic and safety features
  • Safety risk assessments and documentation
  • Servicing machinery

Rent to Buy

  • Get your product to market with minimal upfront investment.
  • Pay off the machinery with the revenue it generates.
  • Rentals are 100% tax deductible and not listed as an asset on your company’s asset register.
  • Minimise risk. It’s no secret that new product failure rates in the grocery sector are extremely high. With Rent to Buy, companies will not be left with paying off idle machinery assets if a project proves to be unsuccessful.
How it works:
  • Available for single machines or complete turnkey systems
  • Start producing immediately with a small down-payment of 2 months rental
  • 6 to 18 month rental periods available
At the end of the rental period:
  • Buy the machine outright, deducting 50% of the rental you’ve already paid from the price of the machinery; or,
  • Keep renting the machinery; or,
  • Return the machinery with no more to pay.

We provide export crating, container loading and overseas freight services at additional cost.

For loose container load (LCL), we arrange an export crate using treated wood according to the machine size (to protect the machine from damage during transport) and crate the machine at our warehouse.

For full container load (FCL), we bring the empty container, load the equipment, and lash/secure them inside the container at our warehouse. We can then arrange either seafreight or airfreight to the customer's nominated destination sea/airports.

We usually arrange on the CFR (Cost and Freight) basis as per Incoterms.

Marine insurance, applicable local duties/taxes, custom clearance and delivery to customer's site in their destination country are to the customer's account.

We regularly provide this service for customers in New Zealand, the United Kingdom, the USA and Asia.



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